What We Do

Full-Spectrum Consultancy for Plastics & Polymers Plants

From concept to commissioning — Plastao delivers expert guidance across every phase of your plant project.

01

Greenfield Project Consultancy

Build the right plant from the ground up.

PVC Pipe PlantPVC Profile PlantOPVC Pipe PlantCPVC Pipe PlantPVC Cable PlantPVC Calender PlantMasterbatch Plants

Starting a new plant is one of the most capital-intensive decisions a manufacturer can make. Plastao guides you through every stage — from initial feasibility and site selection to plant layout, equipment specification, vendor finalisation, civil coordination, and final commissioning. We ensure your greenfield project is delivered on time, within budget, and to the highest technical standards.

Feasibility study & project report
Site selection & layout planning
Equipment specification & vendor selection
Civil & utility coordination
Plant commissioning & trial runs
Post-commissioning support
02

Brownfield Project Consultancy

Modernise, expand, and optimise existing facilities.

PVC Pipe & FittingsPVC ProfilePVC CableCPVC SystemsCalender LinesMasterbatch Units

Existing plants often hold untapped potential. Whether you need to expand capacity, upgrade ageing equipment, improve product quality, or reduce operational costs, Plastao's brownfield consultancy delivers targeted interventions with minimal production disruption. We assess your current setup, identify gaps, and implement improvements that deliver measurable results.

Plant audit & gap analysis
Capacity expansion planning
Equipment upgrade & replacement
Process optimisation
Quality improvement programmes
Operational cost reduction
03

Technical Services

On-ground expertise when and where you need it.

All PVC Plant TypesMasterbatch PlantsCompounding Lines

Technical challenges don't wait for convenient moments. Plastao's technical services team provides rapid, on-ground support for process troubleshooting, quality issues, equipment problems, and production bottlenecks. We also offer structured process optimisation programmes to improve yield, reduce waste, and enhance product consistency across your plant.

Process troubleshooting & root cause analysis
Quality system implementation (ISO, BIS)
Production yield improvement
Formulation development & optimisation
Equipment performance assessment
Operator & technician training
04

Technical Sourcing: Machinery & Spares

The right equipment, sourced right.

All Plant TypesDomestic & Imported MachineryOEM & Aftermarket Spares

Sourcing the wrong machinery or substandard spares can cost far more than the initial saving. Plastao leverages its deep industry network to identify, evaluate, and procure the right equipment and critical spare parts for your plant — from primary processing lines to auxiliary systems. We manage supplier negotiations, quality checks, and delivery coordination on your behalf.

Extruder lines & downstream equipment
Calender lines & auxiliary systems
Mixing & compounding equipment
Critical spare parts procurement
Supplier evaluation & negotiation
Import coordination & logistics support
05

Manpower Solutions

Skilled people for every level of your plant.

PVC Pipe & ProfileCable ManufacturingCalender PlantsMasterbatch UnitsCompounding Lines

The right team makes the difference between a plant that runs and a plant that excels. Plastao sources and places sector-specific talent — from shop-floor operators and maintenance technicians to process engineers and plant managers. Our candidates are pre-screened for technical competency and industry experience, reducing your onboarding time and risk.

Plant managers & production heads
Process & quality engineers
Maintenance & instrumentation technicians
Extrusion & calendering operators
Compounding & masterbatch specialists
Contract & permanent placement
06

Business Consultancy

Strategic clarity for sustainable growth.

All Plastics & Polymers ManufacturersSMEs & Growing Businesses

Beyond the plant floor, Plastao helps manufacturers make smarter business decisions. From market entry strategy and product portfolio planning to vendor management, pricing analysis, and operational efficiency reviews — our business consultancy practice brings commercial rigour to the Plastics & Polymers sector. We work with SMEs and growing manufacturers who need practical, actionable guidance.

Market entry & feasibility analysis
Product portfolio & pricing strategy
Vendor development & management
Operational efficiency reviews
Business plan development
Growth & expansion advisory

Not Sure Which Service You Need?

Talk to our consultants — we'll assess your situation and recommend the right engagement.