Close to 20 Years of Expertise. One Focused Mission.
Plastao is a specialist industrial consultancy dedicated to the Plastics & Polymers manufacturing sector — built on nearly two decades of hands-on experience with clients across Europe, the Middle East, and India.
Born from the Plant Floor
Plastao was founded by industry professionals who spent close to 20 years working inside PVC and Polymer manufacturing plants — not in boardrooms. That hands-on background shapes everything we do: our advice is grounded in real plant economics, real equipment constraints, and real operational challenges.
Our major project work has been with European and Middle Eastern clients — demanding markets where technical precision, compliance, and delivery reliability are non-negotiable. That international exposure has sharpened our standards and broadened our perspective well beyond the domestic market.
Over the years, we have guided manufacturers through some of the most technically demanding projects in the Indian plastics industry — including the first OPVC pipe plant in East India and large-scale PVC Pipe & Fittings facilities in South India. Our reach now extends to clients across the US, Europe, and the Middle East.
Today, Plastao operates as a full-spectrum consultancy — from greenfield feasibility to brownfield optimisation, technical services, machinery sourcing, manpower placement, and business advisory. We work with SMEs and growing manufacturers who need practical, cost-effective guidance without the overhead of a large consulting firm.
Milestones That Define Us
Close to two decades of hands-on expertise in PVC and Polymer plant consultancy — from process engineering to full project delivery.
Primary project work delivered for European and Middle Eastern clients — markets that demand the highest standards of technical precision and reliability.
Commissioned the first Oriented PVC pipe plant in East India — a landmark project in the Indian plastics industry.
Proven track record of optimising capital and operational expenditure for PVC Pipe and Profile manufacturers — improving plant economics without compromising quality.
Deep Domain. Broad Capability.
Our expertise spans the full PVC and Polymer value chain — from raw material formulation to finished product quality.
PVC Pipe & Profile Manufacturing
Comprehensive knowledge of extrusion processes, tooling, formulation, and quality systems for PVC Pipe and Profile plants — including CapEx & OpEx optimisation.
OPVC & CPVC Systems
Specialist expertise in Oriented PVC and Chlorinated PVC pipe systems — including India's first OPVC plant commissioning in East India.
PVC Calender & Film Plants
Technical know-how in PVC calendering lines and shrink film manufacturing — from line selection to process stabilisation.
Masterbatch & Compounding
Formulation and process expertise for Colour Masterbatch and Engineering Masterbatch plants, including twin-screw compounding lines.
PVC Cable Manufacturing
End-to-end consultancy for PVC cable compound and insulation plants — covering compound development, extrusion, and quality compliance.
Fittings & Injection Moulding
Project and technical support for PVC, CPVC, and OPVC fittings plants — tooling, moulding parameters, and dimensional compliance.
What Sets Us Apart
Hiring a consultancy is a significant investment. Here is what you get with Plastao.
Streamlined Processes
We identify and eliminate inefficiencies — resulting in faster turnaround times, lower costs, and improved output quality.
Error & Rework Reduction
Proactive technical guidance minimises mistakes on the plant floor, reducing the cost of corrections and production downtime.
Optimised Resource Use
Better use of raw materials, utilities, and manpower — reducing wastage and unnecessary expenditure across your operation.
Enhanced Quality Control
High-quality standards from the start decrease rejection rates and protect your reputation with customers.
Proactive Problem-Solving
We address potential issues before they escalate — saving on future repair, rectification, and production loss costs.
Long-Term Strategic Clarity
Improving your long-term vision and strategy leads to better decision-making, stronger supplier relationships, and higher profitability.
Our Principles
Technical Honesty
We tell clients what they need to hear — not what they want to hear. Our advice is grounded in engineering reality, not sales targets.
Practical Solutions
Every recommendation is implementable. We design solutions that work within your budget, timeline, and operational constraints.
Sector Focus
We work exclusively in Plastics & Polymers. That focus means deeper knowledge, better networks, and more relevant advice.
Long-Term Partnership
We measure success by your plant's performance — not just project handover. Many of our clients return to us for every new project.
Ready to Work with Plastao?
Whether you're planning a new plant or optimising an existing one — let's talk.